A

Pump & Forward (C1) Clutch Drum

78A_A.jpg
460
5
39
88
89
10

B

Forward (C1) Clutch & Counter Drive Gear

78A_B.jpg
20
21
33

C

Low & Reverse (B2) Brake

78A_C.jpg
23
22

D

2nd (B1) Brake

78A_D.jpg
25
24

E

Front & Rear Planets

78A_E.jpg
41
43
40
42
91
64
90
92
93
94

F

No 1 One Way Clutch (F1) Assembly & Rear Sun Gear

78A_F.jpg
45
46
47
96
44
95

G

Direct (C2) Clutch & End Cover

78A_G.jpg
496
26
36
27
65
18

H

Underdrive Planet

78A_H.jpg

J

Underdrive (C3) Clutch

78A_J.jpg
29
28

K

No 2 One Way Clutch (F2) & Underdrive (B3) Brake

78A_K.jpg
31
39
30

L

Case, Differential, Valve Body & Pan

78A_L.jpg
73
72
71
74
70
55
9
16
15
1

overhaul kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78000K Overhaul Kit U140E, U140F with Pistons Transtec 98-ON 1
Kit 78000KA Overhaul Kit U140E, U140F with Pistons Precision 98-ON Alt
Kit 78004K Overhaul Kit U140E, U140F Without Pistons Transtec 98-ON 1

master kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78000KM Master Kit with Pistons U140E, U140F Does not Contain Transfer Case Parts 98-ON 1

gaskets

NO PART # DESCRIPTION SIZE YEARS QTY
1L 78100 Pan Gasket Cork 98-ON 1
1L 78101 Pan Gasket Duraprene 98-ON 1
NI 78120 Valve Body Gasket 98-ON 1

rubber components

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78020K Overhaul Kit Transfer Case 98-ON 1
5A 78160 Pump Body O Ring 98-ON 1
9L 78165 Filter O Ring 98-ON 1

seals

NO PART # DESCRIPTION SIZE YEARS QTY
10A 73200 Converter Seal 38 ID x 55 OD x 7.70mm 98-ON 1
15L 75216 Axle Seal Righthand 2WD 40 ID x 56 OD x 9.00mm 98-ON 1
15L 78220 Axle Seal Righthand AWD & AWD 62 ID x 74 OD x 8.00mm 98-ON 1
15L 78222 Axle Seal Righthand 2WD & AWD 55 ID x 74 OD x 9.90mm 98-ON 1
16L 75205 Selector Shaft Seal 12 ID x 22 OD x 7.00mm 98-ON 1
NI 75210 Axle Seal Lefthand 2WD 35 ID x 55 OD x 8.00mm 98-ON 1
NI 75210 Axle Seal Righthand 2WD 35 ID x 55 OD x 8.00mm 98-ON 1
NI 75218 Axle Seal Lefthand 2WD & AWD 50 ID x 80 OD x 16.60/23.00mm 98-ON 1
NI 78224 Axle Seal Righthand 2WD 33 ID x 48 OD x 8.00mm 98-ON 1
NI 78230 Transfer Case Extension Housing Seal 38 ID x 58 OD x 11.00mm 98-ON 1
NI 78235 Differential to Transmission Seal 34 ID x 41.6 OD x 21.70mm 98-ON 1
NI 78237 Transfer Case to Differential Seal 58 ID x 70 OD x 8.00mm 98-ON 1
NI 78244 Transfer Case Righthand Seal 34 ID x 48.2 OD x 8/13mm 98-ON 1

sealing rings

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78250K Sealing Ring Kit 98-ON 1
18G 78272 Direct Clutch Sealing Ring 98-ON 2

friction plates

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78300K Friction Module 98-ON 1
20B 78310 Forward (C1) Clutch Flat Friction Plate 136 OD x 1.80mm x 40T 98-ON 6
20B 78311 Forward (C1) Clutch Waved Friction Plate 136 OD x 1.80mm x 40T 98-ON 6
22C 78314 Low Reverse (B2) Brake Friction Plate 163 OD x 1.80mm x 40T 98-ON 7
24D 78318 2nd (B1) Brake Friction Plate 170 OD x 1.80mm x 40T 98-ON 4
26G 78322 Direct (C2) Clutch Friction Plate 157 OD x 1.80mm x 40T 98-ON 4
28J 78326 Underdrive (C3) Clutch Friction Plate 125 OD x 1.80mm x 40T 98-ON 4
30K 78330 Underdrive (B3) Brake Friction Plate 117.6 OD x 1.80mm x 28T 98-ON 4

steel & pressure plates

NO PART # DESCRIPTION SIZE YEARS QTY
21B 78360 Forward (C1) Clutch Steel Plate 115 ID x 1.80mm x 40T 98-ON 6
23C 78364 Low Reverse (B2) Brake Steel Plate 143 ID x 1.80mm x 12T 98-ON 7
25D 78368 2nd (B1) Brake Steel Plate 143 ID x 2.00mm x 12T 98-ON 4
27G 78372 Direct (C2) Clutch Steel Plate 140 ID x 3.00mm x 40T 98-ON 4
29J 78376 Underdrive (C3) Clutch Steel Plate 99 ID x 2.00mm x 40T 98-ON 4
31K 78380 Underdrive (B3) Brake Steel Plate 93 ID x 1.80mm x 11T 98-ON 4
33B 78390B Forward Clutch Pressure Plate 115 ID x 3.30mm x 40T 98-ON 1
36G 78394B Direct Clutch Pressure Plate 140 ID x 3.20mm x 40T 98-ON 1
39K 78396 Underdrive (B3) Brake Pressure Plate 93 ID x 3.00mm x 40T 98-ON 1

bushes

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78400K Bush Kit 98-ON 1
39A 73410 Pump Bush 38 ID x 41.2 OD 98-ON 1

thrust washers & bearings

NO PART # DESCRIPTION SIZE YEARS QTY
40E 78480 Front Planet to Sungear Bearing 98-ON 1
41E 78482 Sungear to Rear Planet Front Race 98-ON 1
42E 78484 Sungear to Rear Planet Bearing 98-ON 1
43E 78486 Sungear to Rear Planet Rear Race 98-ON 1
44F 78488 Rear Planet to No 1 OWC Thrust 98-ON 1
45F 78490 No 1 OWC to Rear Sungear Thrust 98-ON 1
46F 78492 Rear Sungear to Direct Clutch Bearing 34 ID x 48 OD x 2.75mm 98-ON 1
47F 78494 Rear Sungear to Direct Clutch Race 30 ID x 46 OD x 2.50mm 98-ON 1
460A 78460 Pump to Forward Drum Bearing 98-ON 1
496G 78496 Direct / Rear Cover Bearing 54 ID x 69.4 OD x 3.60mm 98-ON 1
NI 78498 C2 to Rear Cover Support Bearing 98-ON 1

filters

NO PART # DESCRIPTION SIZE YEARS QTY
55L 78562 Filter 98-ON 1
55L 78564 Filter 03-ON 1

filter kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78562K Filter Kit 98-ON 1
Kit 78564K Filter Kit 03-ON 1

pistons

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 72580K Accumulator Piston Kit 98-ON 1
Kit 78580K Piston Kit Aftermarket 98-ON 1
Kit 78582K Direct Clutch Piston Kit 98-ON 1
Kit 78584K Underdrive Piston Kit 98-ON 1

circlips

NO PART # DESCRIPTION SIZE YEARS QTY
64E 78652 Rear Planet to Ringear Circlip 98-ON 1

springs & one way clutches

NO PART # DESCRIPTION SIZE YEARS QTY
65G 78640 Direct Clutch Circlip 98-ON 1

electrical components

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78720K Solenoid Set 98-ON 1
70L 78700 SLT (EPC) Solenoid 1 Slot 98-ON 1
70L 78702 SLT (EPC) Solenoid 2 Slots 98-ON 1
71L 78704 DSL (Lock Up) Lock Up Solenoid 11.5mm Long snout 98-ON 1
71L 78705 DSL (Lock Up) Lock Up Solenoid 15mm Long snout 98-ON 1
72L 78710 SL1 (Shift 1) Solenoid 98-ON 1
72L 78711 SL1 (Shift 1) Solenoid 06-ON 1
73L 78712 SL2 (Shift 2) Solenoid 98-ON 1
74L 78714 S4 (3 Way) Solenoid 12.5mm snout Bracket at 9 O’Clock to Plug 98-ON 1
74L 78714A S4 Solenoid 98-ON Alt
74L 78715 S4 (3 Way) Solenoid 14.5mm snout Bracket at 5 O’Clock to Plug 02-ON 1
74L 78716 S4 (3 Way) Solenoid 14.5mm snout Bracket at 10 O’Clock to Plug 02-ON 1
74L 78718 S4 (3 Way) Solenoid 13mm snout & 20mm Diameter Body Bracket at 9 O’Clock to Plug 06-ON 1

Please provide VIN No when ordering solenoid to enable us to check these are correct for your application

sundry parts

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78791K Primary Regulator Boost Valve Kit 98-ON 1
Kit 78792K Solenoid Modulator Valve Kit * * Reamer & V/Body Fix Tool Required 98-ON 1
Kit 78793K Clutch Apply Control Plunger Kit 98-ON 1
NI 78790K OVERSIZED PRIMARY REG & BOOST VALVE KIT 98-ON 1

shift & reprogramme kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78800K Shift Kit 98-ON 1
Kit 78810K Sonnax ZIP Kit 98-ON 1

hard parts

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 78964K Gear Train OEM 98-ON 1
88A 78900 Front Pump Body & Gears Contains Pump Seal and Bush Gears 10.7mm wide 1 dot on Gears 98-ON 1
88A 78902 Front Pump Body & Gears Contains Pump Seal and Bush Gears 11.7mm wide 2 dots on Gears 98-ON 1
89A 78904 Pump Stator Shaft Assembly 98-ON 1
90E 78930 Front Ringear 99-ON 1
91E 78932 Front Planetary Hub OEM 99-ON 1
92E 78934 Front Planet 4 Pinion 98-ON 1
93E 78936 Front Sungear 98-ON 1
94E 78938 Rear Planet 98-ON 1
95F 78959 Drive Shell 98-ON 1
96F 78940 Rear Planetary Sungear 98-ON 1
NI 78980 Driven Transfer Gear 53 Teeth 98-ON 1

As these parts vary between and within models Please provide VIN No when ordering to enable us to supply the correct parts

fluids

NO PART # DESCRIPTION SIZE YEARS QTY
NI 49991-01 LUBEGARD COMPLETE FULL SYNTHETIC (946ml) AR
NI 49991-20 LUBEGARD COMPLETE FULL SYNTHETIC (20L) AR
NI 49991-22 LUBEGARD COMPLETE FULL SYNTHETIC (22.7L) AR